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2025
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What material is used in gear shaving cutters?
Gear shaving cutters are essential tools for precision machining. The material selection affects machining quality and is directly related to the performance and lifespan of the entire machine. The tool material not only influences cutting efficiency but also determines tool life and the precision of the machined tooth surface.
Common Materials for Gear Shaving Cutters
1. High-Speed Steel (HSS)
High-Speed Steel is a common material for gear shaving cutters, offering excellent toughness and cost-effectiveness. It is suitable for small to medium-volume production and can meet general gear machining needs. However, its wear resistance is relatively limited in high-load, high-speed environments, limiting tool life.
2. Tungsten Carbide
Tungsten Carbide offers exceptional hardness and wear resistance, making it particularly suitable for high-volume, high-precision gear machining. While maintaining machining quality, it significantly extends tool life, reduces tool replacement frequency, and thus lowers overall production costs. Tungsten Carbide shaving cutters are increasingly popular in modern automotive and high-end equipment manufacturing.
3. Coated Tools (TiN, TiAlN, etc.)
Applying a wear-resistant coating to the surface of high-speed steel or carbide tools effectively improves their wear resistance and oxidation resistance. Coated shaving cutters can further extend their service life in specific applications and are particularly suitable for high-load machining environments.
As a professional carbide and tool manufacturer, Jinxin provides customers with high-quality gear shaving cutters. We offer both high-speed steel and carbide materials to meet your diverse production needs. We strictly control our processes to ensure the sharpness and stability of our shaving cutters. We can also customize shaving cutters based on your gear specifications and drawings.
If you are looking for high-performance gear shaving cutters, please feel free to contact Jinxin for professional customized support.
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